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Logistics • Modernization

Replatformed a 12-year-old dispatch app in 9 weeks

Migrated a legacy PHP dispatch tool to Next.js + PostgreSQL on AWS without freezing operations. Deployments went from monthly to daily.

Context

A regional 3PL ran its dispatch operation on a PHP monolith last touched in 2018. New driver workflows were impossible to ship, and a single broken deploy could halt the warehouse for an afternoon. The team needed modernization without freezing the business for months.

What we built

  • Strangler-fig migration with read replicas and dual-writes during cutover.
  • Next.js dispatch console with offline-tolerant driver views.
  • Event bus on EventBridge for status changes and ELD integration.
  • CI/CD pipeline replacing manual FTP deploys with one-click rollback.
  • Dashboards and SLOs on the new stack from day one.

Outcomes

Total migration
9 wks
Deploys per week
30x
Lost workdays
0
  • Cut dispatch latency 41% during peak load.
  • Driver app crashes dropped from ~120/day to under 5/day.
  • Engineering team ships a new driver feature each week without escalations.

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